Punched Deck
Punched Deck
from $37.50 ea
Key Features
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Place on beams in a pallet rack system.
-
Stronger than wire mesh decking.
-
Can be used in boltless, clip-style, or wide-span shelving.
-
Hole pattern prevents small parts from falling through the deck.
-
Load capacity of up to 250 lbs. per square foot (UDL).
Delivery Terms
-
Nation-wide Shipping
Great rates & lead time across the country
Great rates & lead time across the country
-
Ships Out Quick
Up to 1 week for most orders
Up to 1 week for most orders
-
Order Now
Contact us for lead times!
Contact us for lead times!
Delivery Terms
-
Nation-wide Shipping
Great rates & lead time across the country
Great rates & lead time across the country
-
Ships Out Quick
Up to 1 week for most orders
Up to 1 week for most orders
-
Order Now
Contact us for lead times!
Contact us for lead times!
Key Features
-
Place on beams in a pallet rack system.
-
Stronger than wire mesh decking.
-
Can be used in boltless, clip-style, or wide-span shelving.
-
Hole pattern prevents small parts from falling through the deck.
-
Load capacity of up to 250 lbs. per square foot (UDL).
Advantages
Material
Hot-dip galvanized steel for long-term corrosion resistance
Design
Exclusive patented punched pattern prevents small parts from slipping through
Safety
Anti-slip, snag-free flat surface – reduces damage to stored items
Compatibility
Fits pallet rack step beams; replaces wood or mesh shelves
Fire Safe
50% open area for sprinkler water flow – NFPA 13 compliant
Weight Capacity
Up to 250 lbs. per square foot (UDL), depending on gauge and span
Easy Maintenance
Resists rust, cleans quickly, stronger than mesh
Labeling Ready
Flush fit design keeps beam face clear for barcodes and labels
Description
Punched Deck: Heavy-Duty Warehouse Rack Decking
Punched deck shelving is a steel pallet shelving that uses galvanized steel panels with evenly spaced perforations. These punched openings provide 50% open surface area, ensuring better airflow, drainage, and visibility—all while meeting NFPA 13 fire and sprinkler codes.
Engineered for durability and strength, ProDeck50® is the industry’s first flat, snag-free punched decking, with a load capacity of up to 250 lbs. per square foot (UDL). It’s stronger than wire mesh, safer for hand-stacking, and resistant to corrosion, impact, and dust buildup.


Capacities Table:
These are the capacities for the standard Punched Deck “ProDeck50 (Pro Deck 50™)”, all made of 20-gauge steel. We can make the product stronger if needed, but those would be built per the application. Call 503-640-5666 now for a custom application!
| 24″ x 24″ | 3500 lbs (875 psf) |
| 24″ x 30″ | 4375 lbs (875 psf) |
| 36″ x 24″ | 2200 lbs (367 psf) |
| 36″ x 30″ | 2750 lbs (367 psf) |
| 42″ x 24″ | 1750 lbs (250 psf) |
| 42″ x 30″ | 2175 lbs (250 psf) |
| 48″ x 24″ | 1350 lbs (168 psf) |
| 48″ x 30″ | 1675 lbs (168 psf) |
Why Choose Punched Deck Over Wire Mesh Decking?
| Feature | Punched Deck | Wire Mesh Decking |
| Surface | Flat, snag-free surface for hand-stacking | Mesh may cause instability or snags |
| Small Item Storage | Prevents items from falling through | Small parts may fall between mesh |
| Strength | Up to 250 lbs./sq ft. (UDL) | May sag under heavy load |
| Fire Compliance | 50% open surface meets NFPA 13 | Also fire-compliant but less smooth |
| Cleanliness | Easy to clean, corrosion-resistant | Traps dust and debris between wires |
| Aesthetic | Sleek, polished – ideal for retail & public | Industrial look, better for backroom use |
Choose the Right Steel Pallet Shelving for Your Application
When it comes to choosing the right Punched Deck that fits your industry, market type, product, and needs, you should follow the simple logic:
- Smaller decks = stronger = better for heavy-duty applications
- Larger decks offer wider coverage but have lower psf ratings, making them better for lighter goods or visually appealing layouts.
| Use Case | Recommended Size Range | Perforation | Why It Works |
| Heavy-Duty Industrial Storage | 24″ x 24″ to 24″ x 30″ | 1″ holes | Highest load rating (up to 875 psf); perfect for dense items like tools or parts |
| Standard Warehouse Storage | 36″ x 24″ to 36″ x 30″ | 1″–2″ holes | Good balance of strength and surface area; ideal for pallets, bins, or cartons |
| Cold Storage / Food Handling | 42″ x 24″ to 42″ x 30″ | Small holes (½”) | Provides airflow & drainage; helps reduce ice buildup and maintain temperature |
| Retail or Display Shelving | 48″ x 24″ to 48″ x 30″ | Small holes (½” or less) | Sleek finish, enough support for light/medium products, allows airflow |
Punched Decking: Top Applications
Punched deck shelving is the go-to choice for industries where airflow, drainage, and durability matter:
- Heavy Industrial Manufacturing
- Automotive parts & tires
- Furniture, carpets & padding
- Medical & plumbing supplies
- Retail inventory & POS displays
- Hand-stacked small parts
- Cold storage & freezers
- Records and archival storage
It’s particularly useful in cold storage environments where air circulation and drainage help maintain temperature and reduce ice buildup.
Request a Quote or call us now 503-640-5666 to get a help with your order!
Advantages
Material
Hot-dip galvanized steel for long-term corrosion resistance
Design
Exclusive patented punched pattern prevents small parts from slipping through
Safety
Anti-slip, snag-free flat surface – reduces damage to stored items
Compatibility
Fits pallet rack step beams; replaces wood or mesh shelves
Fire Safe
50% open area for sprinkler water flow – NFPA 13 compliant
Weight Capacity
Up to 250 lbs. per square foot (UDL), depending on gauge and span
Easy Maintenance
Resists rust, cleans quickly, stronger than mesh
Labeling Ready
Flush fit design keeps beam face clear for barcodes and labels
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The Brands Behind the Racks








The Brands Behind the Racks








Installation &
Tear Down
Our in house installation crew do their job promptly and professionally. We can also help with moving or tearing down your old rack system.

































































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